Gypsum industry news

Brazil: Trevo Drywall has begun raising funds for the construction of a new gypsum wallboard plant in Southeast Brazil. The company’s existing gypsum wallboard plant at Juazeiro do Norte, Ceará, is currently undergoing expansion to 16Mm²/yr from 14Mm²/yr. The plant will transition to natural gas power in January 2022. Trevo Drywall plans to further increase its capacity to 20Mm²/yr before 2024. Prior to this, it will use resources from its cash generation and proprietary and third-party capital to build the new unit in the Southeast. The company says that its location will be ‘closer to the main drywall consumer centres in Brazil.’ Currently, more than 80% of its sales are outside of the Northeast. The producer holds an 11% share of the Brazilian gypsum wallboard market.

CEO Sávio Maia said “We have been expanding our production potential at a rate of 26% per year since 2014 and, despite all the macroeconomic difficulties that Brazil went through during this period, we have always used 100% of our installed capacity.” He added “We generate more than 220 direct jobs, which has a great effect on the lives of many families in Juazeiro do Norte and the surrounding region, either by the income generated directly and indirectly, or by the company's prominent role among the largest local taxpayers.”

Brazil: Saint-Gobain plans to expand the capacity of its Mogi das Cruzes gypsum wallboard plant with the installation of a third production line. The plant will produce wallboard with its expanded capacity from early 2023. The Mogi das Cruzes plant currently has a gypsum wallboard production capacity of 22Mm²/yr.

Romania: Etex Building Performance has announced plans to build a Euro6m sludge drying unit at Oltenia Energy Complex’s (OEC) Rovinari coal-fired power plant in Oltenia. The subsidiary of Belgium-based Etex will derive synthetic gypsum from the unit for use at its Turceni wallboard plant, according to Economica. It already operates a similar sludge drying unit at OEC’s Turceni coal-fired power plant.

Industrial director Gheorghe Budrugeac said "We count on the fact that both the OEC and the local and central authorities will understand the importance of the investment for the local community and the positive impact on the environment, therefore we expect no delays in the approval process."

France: Saint-Gobain’s sales grew by 24.6% year-on-year to Euro22.1bn in the first half of 2021 from Euro17.8m in the same period in 2020. Earnings before interest, taxation, depreciation and amortisation (EBITDA) nearly doubled to Euro3.25bn from Euro1.64bn. Both sales and earnings were also higher than the comparable period in 2019.

“These first-half 2021 record results surpass even our second-half 2020 performance. This success reflects the profound positive changes in our organisation from Transform & Grow,” said Benoit Bazin, chief executive officer of Saint-Gobain. “It also reflects structural changes in our markets, which should show an acceleration in growth over the coming years.” The group added that it was planning to catch up with previously delayed expansion projects for the construction Industry and in façade and gypsum solutions in Mexico, India and China in the second half of 2021.

US: The Economic Development Department of the state of New Mexico has granted American Gypsum US$0.5m-worth of funding for an upgrade to its Albuquerque gypsum wallboard plant in Bernalillo County. The grant will facilitate equipment and infrastructure modernisation. The department says that the producer will invest US$22m in the state between 1 July 2021 and 31 December 2022. It employs 140 locals including Pueblo Indian people, in whose lands its gypsum mine is situated.

State Governor Lujan Grisham said "This investment means New Mexico jobs will stay in New Mexico. I'm glad the state could partner with American Gypsum and ensure long-term viability of their operations, and stabilise a New Mexico employer."

Kazakhstan: France-based Saint-Gobain subsidiary Zhambylgips plans to resume the production of gypsum wallboard. Kapital News has reported that the move will create jobs and lead to the development of transport infrastructure in the area, according to the company.

Norway: France-based Saint-Gobain plans to upgrade its 13Mm²/yr Fredrikstad gypsum wallboard plant in partnership with state-owned sustainable energy agency Enova. The Euro25m upgrade will expand the plant’s production capacity by 40% and make it, what the producer says, is the world's first carbon-neutral plasterboard plant. One feature of the plan is electrification of the currently gas-powered production process. The upgrade will be completed in early 2021.

Saint-Gobain is considering implementing the net-zero CO₂ plant project across others of its gypsum wallboard plants.

Canada: The Canadian Gypsum Company (CGC) has temporarily closed part of its wallboard plant in Hagarsville in Ontario due to a coronavirus outbreak amongst its employees. Around half of the 250-strong workforce at the site has been sent home, according to the Norfolk & Tillsonburg News. The plant’s mine has also been closed. The company said it had acted "out of an abundance of caution" and it is working with local health services.

Romania: Saint-Gobain has begun construction of a new line at its Turda gypsum wallboard plant in Cluj county. The company plans to invest Euro45.0m in the project. The scheduled completion date is April 2023. The group says that the expansion aims to meet ‘rapidly growing’ local needs as well as those of the wider Central and Eastern European market, and to secure Saint-Gobain's leadership position within light construction.

UK: Associated British Ports (ABP) has celebrated the commencement of a project to build a new plasterboard factory at the Port of Newport, Wales which will create around 60 new full-time jobs in the area.

The new facility will be used to store gypsum, which will be delivered by ship before being used for the manufacture of wallboard. This will eliminate the need to transport raw materials from the port to an in-land factory by road, which will help reduce CO₂ emissions. Furthermore, the factory will benefit from green power generated by ABP's on-site renewable generation units, including wind and solar sources.

As part of the project, ABP, together with a number of European-based inward investors, has invested around Euro27m to create the new manufacturing facility in Newport. The Welsh Government has also contributed Euro870,000 in support of the project.