Gypsum industry news

Spain: Saint-Gobain Placo’s Ebro Gelsa gypsum wallboard plant has achieved silver certification for operational excellence under the World Class Manufacturing (WCM) programme. Its score improved to 63 points from 53 two years previously. Auditors recognised ‘clear progress in the different WCM pillars in recent years’ and ‘a clear strategy going ahead,’ noting a ‘high degree of safety’ at the plant.

Australia: Gavin Burton, the managing director of Knauf Australia, has denied speculation in the local press that the company was planning to sell its Bundaberg gypsum wallboard plant in Queensland. Burton told the Bundaberg NewsMail newspaper that the company was ‘very happy’ with its plant.

The response followed speculation in the Australian newspaper that Knauf might want to sell assets in the country in order to preserve a 50% stake in USG Boral’s business in Australia and New Zealand. Germany’s Knauf acquired USG in April 2019. In August 2019 Boral said it had entered into an agreement with Germany’s Knauf to form an expanded 50:50 plasterboard joint venture in Asia and for Boral to return to 100% ownership of USG Boral Australia & New Zealand. However, this was subject to regulatory approval.

UK: Belgian-based Etex has announced plans for a new gypsum wallboard plant in Portbury, near the Port of Bristol, to be commissioned in 2022. Its construction will cost Euro162m. Etex CEO Paul Van Oyen said the development ‘will strengthen our position in the UK – Europe’s largest plasterboard market – where there is a chronic housing shortage.’ Etex already serves the UK construction industry from its two gypsum plasterboard plants in Bristol and Ferrybridge.

Peru: Eternit plans to start upgrading its Huachipa gypsum wallboard plant in 2020. It wants to start investing in the project in early 2020, according to the El Comercio newspaper. Following the upgrade the plant will double its production capacity by the end of 2021. The subsidiary of Belgium’s Etex wants to benefit from increased usage of wallboard products in the country. It was 0.45m2/capita in 2018 and the company is aiming to increase this to 1m2/capita by 2025.

US: National Gypsum’s Shippingport wallboard plant in Pennsylvania and its Anniston paper plant in Alabama have both won the Lloyd H Yeager Award for working 1 million hours or more worked without a lost time accident (LTA). The Shippingport plant reached 2 million hours without a LTA. The award is organised by the Gypsum Association (GA) and 13 plants have been recognised on this occasion. The Anniston paper plant makes face paper for National Gypsum’s wallboard products including the distinctive purple paper used in the company’s Purple product line.

“Under Lloyd H Yeager’s leadership, the GA ran a robust safety training program for the gypsum industry and was very successful in emphasising the importance of workplace safety among GA member companies,” said Stephen H Meima, executive director of the GA.

Tanzania: Knauf Gypsum Tanzania has signed a five-year agreement with the Tanzania Petroleum Development Corporation (TPDC) to supply gas for a gypsum plant it is building at Kisemvule, Mkuranga District. The arrangement will started at the end of 2020, according to the Daily News newspaper. Commissioning at the plant is expected to start at the end of August 2019.

US: Continental Building Products says it has been confronting a ‘sluggish’ new home construction market in the second quarter of 2019. Jay Bachmann, president and chief executive officer (CEO), said that the company was expecting the market to recover in the second half of the year and its improvement programme to reduce costs. Its net sales fell by 4% year-on-year to US$246m in the first half of 2019 from US$256m in the same period in 2018. Its net income dropped by 34% to US$28.8m from US$35.5m. Its gypsum wallboard volumes fell slightly by to 123Mm².

The wallboard producer also said that the shutdown of its Buchanan plant in New York due to mechanical failure might cause a boost operating income and earnings before interest, taxation, depreciation and amortisation (EBITDA) of up to US$2m once an insurance claim is settled. The plant was shut from January 2019 to 15 March 2019. The company increased production at its plants in Silver Grove, Kentucky and Palatka, Florida to offset a portion of the lost production from the Buchanan plant.

Vietnam: Vietnam National Chemical Group’s DAP No 1 – Hai Phong fertiliser plant is exploring options to use phosphogypsum as an additive in cement production. The company is working with the government on finding a use for the by-product of fertiliser production, according to the Viet Nam News newspaper. Duong Duy Hung, the director of the Planning Department at the Ministry of Industry and Trade, said the Ministry of Construction and the Ministry of Science and Technology have been developing new standards and regulations on the use of phosphogypsum plaster for use in the building materials sector. A phosphogypsum dump at the plant is expected to be utilised by 2025.

Oman: The Salalah Free Zone (SFZ) has signed three agreements worth US$80m to build three plants in the area, including two gypsum wallboard plants. The other factory will produce solar panels, according to the Times of Oman newspaper. The plants will be run by foreign companies including one from the US. They will create over 250 jobs.

Spain: Saint-Gobain Placo’s gypsum wallboard board plant at San Martin de la Vega near Madrid has been awarded bronze status in the World Class Manufacturing program. The plant is the first Saint-Gobain unit in the world to achieve the certification. The scheme is intended to train individuals to assess operational excellence, as well as improve employee morale, individual and company performance, and company profits.