Gypsum industry news

Kenya: The Kenyan government says that it is intensifying efforts to curb illegal gypsum mining, which is ‘rampant’ in the cement industry. Kenya News has reported that Cabinet Secretary Hassan Ali Joho claimed that 3000 unlicensed mines have already closed due to government actions since the beginning of 2022.

Joho said that Kenya’s cement sector has been ‘buying and using gypsum in cement manufacturing,’ however “There is no record of anyone licensed to mine gypsum in Kenya. There are no records on production, payment of taxes and royalties or community programmes undertaken by any gypsum dealer.” He added that this is because “They are doing it illegally.”

India: JSW Group subsidiary JSW Infrastructure has entered a concession agreement with VO Chidambaranar Port Authority to develop a new berth at VO Chidambaranar Port on a design, build, finance, operate, and transfer basis. The Hindu newspaper has reported that the company plans to commission the 7Mt/yr Berth III for the export of bulk minerals, including gypsum.

JSW Infrastructure "The asset provides access to the rich hinterland with a diverse cargo profile including coal, limestone, gypsum and rock phosphate."

US: USG has proposed to the Forest Service that it be allowed to conduct exploratory core drilling on National Forest System (NFS) lands south of its Shoals gypsum wallboard plant in Indiana. The drilling is intended to verify probable mineral resources within a 520ha area of NFS land ahead of future mining activities that would occur from the plant, according to the Washington Times-Herald newspaper. The USG drilling proposal is for a duration of two years beginning in the spring of 2023.

USG owns the subsurface mineral rights for mining gypsum deposits while the Forest Service owns the surface rights to a portion of land located within the Hoosier National Forest. The Forest Service previously gave permission for USG to conduct drilling on most of the land in 1995 but it is currently evaluating the impact it would entail, considering mitigation options and seeking public comment.

US: CertainTeed has completed an upgrade to the grinding control technology at its gypsum wallboard plant at Buchanan in New York state. The new variable frequency drive at the site can vary the speed at which raw gypsum is ground and save energy accordingly. It is expected to reduce the plant’s energy consumption by nearly 700,000kWh/yr. Other recent sustainable upgrades at the plant include the installation of 2.4MW solar array on its roof in 2018.

Parent company Saint-Gobain North America has announced a number of sustainability-focused upgrade projects at its wallboard plants so far in 2022. These include switching to renewable energy at its Montreal plant in Quebec, using recycled materials at its Nashville plant in Arkansas and installing a waste heat recovery system at its Vancouver plant in British Colombia.

US: CertainTeed has completed a US$1.3m upgrade to its Nashville wallboard plant in Arkansas to use recycled waste gypsum and paper. The plant will reuse 65,000t/yr of waste materials generated from the production process. The company plans to increase the amount of recycled materials in its gypsum wallboard in the future.

“In Nashville and at our manufacturing sites around the world, we remain laser-focused on reducing waste, reducing our consumption of natural resources, and increasing recycling and circularity throughout our value chain,” said Jay Bachmann, Vice President and General Manager of CertainTeed Gypsum.

US: Georgia-Pacific has opened a new gypsum quarry near Sweetwater in Texas. The 240 hectare site is located next to a new unit being built at the company’s Sweetwater gypsum wallboard plant, according to the Sweetwater Reporter newspaper. Once operational, the quarry will supply the plant with around 2000t/day of raw gypsum.

The gypsum wallboard producer is currently building a new 65Mm²/yr gypsum wallboard plant adjacent to its existing 30Mm²/yr Sweetwater gypsum wallboard plant. Production at the new site is expected to start in late 2022.

France: Saint-Gobain has launched Grow & Impact, a new strategic plan to increase profitable growth. The plan consists of new annual financial targets for 2021-2025, including organic sales growth of 3 - 5%, an operating margin of 9 – 11%, a free cash flow conversion ratio above 50%, a return on capital employed of 12 - 15% and an annual dividend payout ratio representing 30-50% of recurring net income. The company also announced a Euro2bn share buyback programme for 2021 – 2025.

Saint-Gobain has forecast full-year energy and raw materials costs of Euro1.5bn, up by 36% from its previous estimate of Euro1.1bn. Euro1.1bn (73%) of the new estimate is forecast for the second half of 2021. The group said that it will need a positive price impact of around 6% over the full year and of 8% in the second half of 2021 in order to offset this. CEO Benoit Bazin said “The Group will build on the success of its new local organisation and its multinational culture driven by performance and by proximity to its customers, in order to benefit fully from strong growth on its underlying markets. By capitalising on innovation and the power of data to enrich our range of solutions, Grow & Impact will enable us to outperform our underlying markets and maximise our positive impact in numerous areas.” He added “Our vision is to become the worldwide leader in light and sustainable construction. In a world moving towards net-zero carbon, Saint-Gobain aims to provide a full range of solutions that address three major issues of our time: drastically reducing the 40% of CO2 emissions linked to construction, protecting natural resources and facing the challenge of rapid urbanisation in emerging countries.”

US: The Bureau of Land Management (BLM) will be receiving public comment until 6 Feb 2020 on Eagle Materials' proposed 100 acre expansion of its 830 acre mine near Gypsum in Eagle County, Colorado. The mine supplies gypsum to its 67Mm2-capacity Eagle Materials gypsum wallboard plant in gypsum. BLM Colorado River Valley field manager Larry Sandoval said, “Responsible mineral development is part of BLM’s multiple-use mission,” according to RealVail newspaper.

China/US: China’s Ministry of Commerce has proposed placing retaliatory tariffs on products from the US, including gypsum and gypsum products. The list covers 5207 items and proposes adding import taxes of up to 25% on them. It includes gypsum and gypsum wallboard. The ministry said that the new tariffs will take effect at a date to be announced later on.

Mauritania: Mauritania exported 100,000t of gypsum in 2017 to markets in West and Central Africa. It was sent to Senegal, Mali, Guinea, Ghana, Cameroon and Democratic Republic of the Congo, according to the Pan African News Agency. The country produces 200,000t/yr of gypsum, of which 15% is turned into plaster. The remaining 85% is used by the local cement industry or exported by land to Mali or by sea via the Port of Nouakchott.