Gypsum industry news
Russia: Volma has reported increased demand for gypsum wallboard as well as other products including its plasters in the first quarter of 2022. It says it has compensated for economic sanctions imposed by countries in European Union by raising exports to countries in the Commonwealth of Independent States although its key market remains in Russia. However, it fixed its prices in March 2022 to support the local construction sector. In 2021 the building materials company invested around Euro7m towards upgrading its plants. One of the largest projects was the installation at its Voskresensk plant of a new gypsum furnace, which it says it the largest in Europe.
CASEA orders robotic palletiser from Beumer
29 April 2022Germany: Gypsum products manufacturer CASEA has ordered a Robotpac type robotic palletiser from Beumer due to increased demand for its products. The new palletiser will be equipped with a fork gripper and a pallet gripping device will be used for handling special product mixtures. Delivery of the order is planned for the third quarter of 2022. CASEA already uses a Beumer palletiser at its Dorste plant in Osterode am Harz, which was installed in 2017.
Kazakhstan: Alina Group plans to invest US$112,000 in the construction of a gypsum wallboard ‘mini factory’ in Almaty Region. Kazakhstan Newsline has reported that the company expects to commission the facility in 2022. The group is already engaged in the construction of two building materials plants in the region, at a total investment cost of US$35.9m.
New Zealand: David Thomas, the manager of Winstone Wallboard, has reassured the local market that the company is doing as much as it can to maximise supply of its GIB plasterboard brand despite ongoing shortages. He said that the gypsum wallboard producer is operating its Auckland and Christchurch at ‘record’ levels and considering ways to bring forward the manufacture of wallboard at its new plant in Tauranga, which is currently under construction.
He also added that the company is preparing for an allocation process from July 2022 that was previously announced in February 2022. It has provided merchants with the monthly volumes of plasterboard it is forecasting to supply them from July to September 2022. The allocation model is planned as a temporary measure until the completion of the new plant at Tauranga in June 2023. He also asked for the construction sector to working together to schedule delivery of wallboard as close as possible to when it will be installed to further minimise shortages.
BGC starts second attempt to sell company
12 April 2022Australia: BGC has started a second attempt to sell the company and has appointed Macquarie Capital to run the process. An indicative bidding round is planned for June 2022, according to the Australian Financial Review newspaper. The process is expected to take up to one year. BGC previously tried to find a buyer in 2018 but legal issues following the death of the company founder Len Buckeridge and a slowdown in the construction market in Western Australia made this difficult.
The company is presenting itself as a major presence in the West Australia cement market, with a 47% share, and the only organisation with a vertically integrated quarry, cement and concrete business. Macquarie Capital says that the company has an annual revenue of around US$740m and earnings before interest, taxation, depreciation and amortisation (EBITDA) of US$74m. Group earnings are reportedly mostly generated by heavy building materials, brick and masonry divisions. BGC assets include a cement grinding plant, concrete plants and a gypsum wallboard plant in Perth.
BNBM’s income grows by 25% to US$3.33bn in 2021
31 March 2022China: BNBM’s operating income grew by 25% to US$3.33bn in 2021 from US$2.66bn in 2020. Its net profit rose by 23% to US$554m from US$451m. Its production and sales volumes of gypsum wallboard increased by 19% to 2.43Bnm2 and 18% to 2.38Bnm2 respectively. It reported a gypsum wallboard production capacity utilisation rate of 78%. The group added that data from the Gypsum Building Materials Branch of China Building Materials Federation showed that national wallboard production capacity was 4.90Bnm2/yr and that production and sales were 3.51Bnm2 in 2021.
Parent company CNBM separately reported that the group raised its average wallboard selling prices by 7%. It said it put up its prices in the reporting period due to high prices of coal, gypsum, paper and other raw materials. Internationally, the group said that a new wallboard plant in Tanzania had started operation in 2021 and that a new plant in Uzbekistan is still being built.
France: Placo and Serfim Recyclage have revealed that they started operating a new 140t/day plaster recycling plant at Quincy-Voisins near Paris in October 2021. The companies say that the Pari Plâtre site is the first in the Paris region to be solely used for recycling plaster waste from construction sites.
Daily deliveries via the Placo Recycling network bring plaster waste from within a 250km radius to the site. The waste is then sorted by hand along an 80m production line to remove wood, ceramic, cardboard and polystyrene fractions. These materials are recycled separately. The plaster is crushed and screened with a 98% recovery rate. The plant stores reclaimed gypsum in two 80m3 silos. The gypsum is then transported to Placo’s gypsum wallboard plant at Vaujours for use as a secondary raw material.
Placo says it is the leading recycler of gypsum in France. Following the opening of Pari Plâtre the company has increased its plaster recycling target in 2030 target to 200,000t/yr. This will allow the subsidiary of Saint-Gobain to use up to 30% of recycled materials in the production of its wallboard products.
UK: Etex has awarded a contract for construction of its new Euro167m Bristol gypsum wallboard plant in North Somerset to McLaughlin & Harvey. The plant will include a post-consumer gypsum recycling facility and is scheduled for commissioning in 2022.
Knauf has no plans to leave Russian market
04 March 2022Russia/Ukraine: Jörg Schanow, a member of the management board of Knauf, says that the company has no plans to leave the Russian market. In an interview with the Süddeutsche Zeitung newspaper he said that Russian production sites were still running as normal.
The company has set up crisis management team since the start of the war in Ukraine in late February 2022. It has been meeting daily and discussing the situation with local management in Russia. Schanow said that the biggest business problem so far was the effect of US and European economic sanctions upon Russian banks and the consequences upon moving money between banks, suppliers and customers. The Germany-based company employees 3900 staff at 14 sites in Russia. It originally purchased a gypsum plant at Krasnogorsk near Moscow in 1993.
Knauf also has operations in Ukraine. It closed its gypsum wallboard plant in Donbass in response to the current war on 24 February 2022 ‘as a precaution,’ according to the TZ newspaper. The staff were sent home and the plant will remain closed into further notice. The plant had 589 employees at the end of 2021, none of whom where German nationals.
Saint-Gobain’s sales rise by 16% to Euro44.2bn in 2021
04 March 2022France: Saint-Gobain’s sales grew by 15.8% year-on-year to Euro44.2bn in 2021 from Euro38.1bn in 2020. Its earnings before taxation, interest, depreciation and amortisation (EBTIDA) rose by 41% to Euro6.20bn from Euro4.42bn. Sales and earnings increased by 4% and 27% compared to 2019 levels before the coronavirus pandemic started. Sales revenue and operation income was reported up in all geographical regions. In North America the group noted that the integration of Continental Building Products had boosted its position in the US gypsum wallboard market and helped it to tap new sales channels.
“The records achieved in 2021 confirm that the group has entered a new post-transformation trajectory in terms of performance: market-beating sales growth, record earnings and margins, a high level of free cash flow generation that has more than doubled compared to previous years, and strong value creation for our shareholders thanks to strict capital allocation and the determined execution of our portfolio optimisation,” said Benoit Bazin, the chief executive officer of Saint-Gobain.
The group completed or signed 37 acquisitions in 2021, including Chryso and GCP Applied Technologies (GCP), marking its rapid expansion into the construction chemicals market. In November 2021 On November 15, 2021, Saint-Gobain said that it had acquired a gypsum plant in Nairobi, Kenya. It will be the company’s first production site in Kenya, where it will also invest in a construction chemicals production line.