Gypsum industry news

Canada: Saint-Gobain completed its acquisition of building materials producer Bailey Group on 3 June 2024. Bailey Group produces structural and wallboard framing, wallboard trim and other systems. Saint-Gobain says that Bailey Group will enrich its full-range offer of exterior and interior solutions in Canada.

Canada: USG subsidiary CGC has begun construction of its upcoming Wheatland gypsum wallboard plant in Alberta. The plant will be equipped with a captive solar power plant, and designed for maximum energy and water efficiency.

USG CEO Chris Griffin said "Today's groundbreaking marks a significant win for CGC operations in Western Canada and for our ambitious growth plans in Canada more broadly. This project underscores our commitment to being the best wallboard manufacturer to do business with, particularly as builders, governments and communities across Alberta and the West work to expand housing starts, accessibility and affordability."

Canada: US-based GMS has agreed to acquire Yvon Building Supply and associated companies for US$144m. The deal includes Yvon Insulation, Yvon Insulation Windsor, Laminated Glass Technologies and Right Fit Foam Insulation. The transaction is expected to close in July 2024 and is subject to regulatory approvals and other closing conditions.

GMS expects to fund the purchase with cash and its established revolving credit facility. Once completed, the Yvon companies are expected to continue to operate under their existing brand names and under the leadership of current president, Tom Scott. In addition, Yvon will partner with GMS Canada’s Watson and Blair brands in the local market.

John C Turner, Jr, the president and CEO of GMS said, “We look forward to this transaction expanding our product and service offerings, including further expanding our Complementary Products category, in the fast-growing Greater Toronto Area and throughout southern Ontario.”

Canada: Wheatland County Municipal Planning Commission has granted Canadian Gypsum Company permission to build a gypsum wallboard plant in Wheatland, Alberta. The Canadian Press has reported that the company, along with Invest Alberta Corporation and the government of Alberta, will invest US$153m in the project.

Canada: France-based Saint-Gobain has entered into an agreement to acquire Bailey Metal Products for US$649m. The group says that the structural framework producer will help to strengthen its lightweight construction offering. It said that Bailey Metal Products is a ‘long-standing partner’ that has previously supplied ceiling grids, frames and fasteners for its own lightweight construction products.

Canada: Canadian Gypsum Company (CGC) plans to build a US$155m gypsum wallboard plant in Wheatland County, Alberta. The producer has acquired 86.6 hectares of land near the town of Carseland. It will also use the site for a 15MW solar power plant. CGC has hired Duane Van Duuren as the upcoming plant’s general manager.

Van Duuren said "The solar field will be more than enough to support our energy needs with clean power, and so this is really exciting for our company. We want to bring the best products to Western Canada and be a great community member both socially and environmentally.”

Canada: CertainTeed Canada has begun upgrading its Montréal gypsum wallboard plant to convert the plant to net zero Scope 1 and 2 CO₂ emissions. The producer says that the plant will become the first net-zero facility of its kind in North America.

US: The US Geological Survey reported domestic natural gypsum production volumes of 16.3Mt during the first nine months of 2023, down by 0.3% year-on-year from 16.4Mt during the corresponding part of 2022. Meanwhile, calcined gypsum production volumes grew by 1.2%, to 14Mt from 13.8Mt. Throughout the period, the US imported 5.91Mt of crude gypsum, up by 35% year-on-year. Spain supplied 2.4Mt (41%) of imports, followed by Mexico with 1.7Mt (29 %) and Canada with 1.56Mt (26%).

Canada/US: Saint-Gobain has signed a 15-year renewable electricity supply agreement (PPA) with TotalEnergies for the purchase of solar power for its 125 industrial sites in the US and Canada. This 100MW PPA, known as the Danish Fields Solar Project (Danish Fields), is expected to offset Saint-Gobain’s North American CO₂ emissions from electricity (scope 2 emissions) by 90,000t/yr. The project is expected to come online by the end of 2024.

Danish Fields is the third PPA signed in North America by Saint-Gobain. The first PPA, with the Blooming Grove Wind Farm in Illinois, was signed in 2020, and the second, with TotalEnergies’ Cottonwood Bayou Solar Project in Texas, was signed in 2022. All three projects have been supported by Edison Energy, a leading energy and sustainability advisory that consults with the largest commercial, industrial and institutional energy users.

Mark Rayfield, the chief executive officer of Saint-Gobain North America, said “With this agreement, Saint-Gobain North America will further reduce its CO₂ emissions, demonstrating how fast the manufacturing industry can transform when long term solutions are at hand. This renewable energy project is a new milestone on the way to meeting Saint-Gobain’s commitment to reduce scope 1 and 2 CO₂ emissions by 33% by 2030 - compared to 2017 - and to reach carbon neutrality by 2050.”

The three projects combined are expected to represent a reduction of more than 70% in Saint-Gobain North America’s scope 2 emissions, compared to 2017 levels.

North America: Saint-Gobain has signed a 100MW solar power purchase agreement (PPA), called Danish Fields, with TotalEnergies. The Danish Fields PPA will supply Saint-Gobain North America with solar energy for 15 years, commencing in 2024. Saint-Gobain says that it expects the PPA to eliminate 90,000t/yr of CO₂ emissions across its operations. This is the group’s third deal of its kind.

Saint-Gobain North America CEO Mark Rayfield said “With this agreement, Saint-Gobain North America will further reduce its CO₂ emissions, demonstrating how fast the manufacturing industry can transform when long term solutions are at hand. This renewable energy project is a new milestone on the way to meeting Saint-Gobain’s commitment to reduce Scope 1 and 2 CO₂ emissions by 33% by 2030 compared to 2017, and to reach carbon neutrality by 2050.”