Gypsum industry news

US/Oman: US-based USG Corporation (USG) has announced that it has entered into a strategic partnership with the Zawawi Group of Oman to meet the growing demand for its building products in the Middle East and India. The investment by USG opens up new opportunities for the group in the rapidly-growing Indian and Middle Eastern wallboard markets and will provide local projects better access to USG's industry-leading wallboard products.

USG's partnership with the Zawawi Group will be in two phases. The first phase will be establishment of a mining joint venture through which USG will acquire 55% of Zawawi Gypsum, which holds the mining rights to a gypsum quarry in Salalah, Oman. The joint venture will develop infrastructure and operate the quarry. The quarry is near to many ports and is thus in an ideal location to provide raw material for future USG wallboard plants and cement plants run by other companies. Quarry mining operations are targeted for startup in the third quarter of 2013.

The second phase of the partnership will see the construction of a 50/50 manufacturing joint venture between USG and Zawawi Minerals to build and operate a new wallboard plant in the Salalah Free Zone in Oman. The proposed plant site is close to the quarry and ports, allowing easy access to India and the rest of the Middle East. It is expected that the wallboard plant will be running by the end of 2013. USG expects the investment of approximately US$60m to be incurred over two years, with the majority in 2012.

"This is an important step forward in our strategic initiative to diversify the sources of USG's earnings by investing in higher-growth international markets," said James S Metcalf, Chairman, President and CEO of USG. "The market in India and the Middle East represents an attractive growth opportunity. We are thrilled to partner with a prominent and highly regarded organisation such as the Zawawi Group, whose business acumen and market knowledge will contribute to the success of the venture."

"Zawawi Minerals is committed to investing and participating in the industrial promotion of the nation, supporting the development march witnessed under the wise leadership of His Majesty Sultan Qaboos," said Alawi bin Qais al Zawawi, Chairman of Zawawi Minerals. "Part of our corporate agenda is our commitment and responsibility to adopt and deliver high international standards of operations for a safe and healthy environment for the local communities. This also includes bringing substantial, long-term benefits and job opportunities to the people of Dhofar Governorate. In addition, our mining and manufacturing projects in Salalah will enhance valuable foreign exchange earnings for the country as these operations are mostly export oriented," he added.

Ramachandran, CEO of Zawawi Minerals, said, "The company has been investing significantly to conduct detailed technical exploration of minerals and commercial feasibility study. The gypsum board and plaster of Paris manufacturing facility will be set up in the Salalah Free Zone adopting American environmentally-friendly manufacturing technology complying with all applicable national and international standards related to safety and environmental quality measures."

Ramachandran added that the joint projects would provide jobs for more than 320 people directly and indirectly and that they would be trained to a high level. He said that the combination of US-standard wallboard with 'Made-in-Oman' branding would enhance the Omani industrial brand image in the international marketplace.

Spain: Uralita SA has released financial results for the 2011 calendar year, which show a net loss of Euro27.1m. The gypsum wallboard and insulation materials producer also saw sales drop to Euro676m from Euro683m year-on-year, with earnings before interest, tax, depreciation and amortisation down by 65% from Euro78.9m in 2010 to just Euro26.9m. The group's revenue was also down marginally, to Euro690.8m, a drop of just 0.2%.

The Spanish construction market remains in the doldrums amid the continued Eurozone debt crisis, drastically reducing demand for gypsum, insulation and the other building materials that Uralita produces. Uralita SA has released financial results for the 2011 calendar year, which show a net loss of Euro27.1m. The gypsum wallboard and insulation materials producer also saw sales drop to Euro676m from Euro683m year-on-year, with earnings before interest, tax, depreciation and amortisation down from by 65% from Euro78.9m in 2010 to just Euro26.9m. The group's revenue was also down marginally, to Euro690.8m, a drop of just 0.2%.

The Spanish construction market remains in the doldrums amid the continued Eurozone debt crisis, drastically reducing demand for gypsum, insulation and the other building materials that Uralita produces.

Pakistan/India: The price of gypsum has increased by about US$1.50/t for local consumers after the opening of Wagha border, because mine contactors are exporting gypsum to neighbouring India in massive quantities. Industry sources said that if exports of gypsum continued unchecked the local cement manufacturers, who are the major users of this commodity, will suffer the most due to its constant hike in rates, which may impact the price of cement.

In India the price change has been in the opposite direction and more pronounced, with prices falling from US$35/t to US$24/t on a glut in supply.

An official of the Pakistani Punjab Mines & Minerals Department, on the condition that his name not to be mentioned, questioned the prudence of allowing raw gypsum exports. "We are monitoring export of gypsum and trying to approach the cement industry, which is the biggest user of this mine. In several meetings with the representatives of the cement industry we have raised the issue of unregulated gypsum exports to India through the Wahga border route," the official said.

In the 2010-2011 financial year, which ended on 30 June 2012, Pakistan produced around 0.68Mt of gypsum, with its part of Punjab producing 0.49Mt of the total.

US: In one of the most important steps in the saga over allegedly-tainted Chinese-made wallboard, attorneys have announced that a US$13m settlement has been reached between homeowners in Virginia, whose properties were built with the product and some of the companies they sued.

The settlement involves companies that imported and sold the wallboard as well as numerous other firms involved in the cases and around 200 local homeowners.

Federal product-safety regulators have found that the wallboard emits gases that corrode metal in homes and recommended that such wallboard be removed, although the legal battle over who will pay to fix the properties is now in its 38th month. Many homeowners have already abandoned their properties or lost them through foreclosure or bankruptcy. Others have sold their homes, sometimes for less than half of what they paid.

In July 2012 the settlement will go before a federal judge in New Orleans for a preliminary approval, with a final approval possible by 13 November 2012.

India: The Revenue Department of India has imposed an antidumping duty of up to US$51.7/m3 on the import of certain type of gypsum boards from China, Indonesia, Thailand and the United Arab Emirates in order to protect domestic players from cheaper shipments.The duty will remain in force for six months.

The restrictive duty was levied after it was recommended by the Directorate General of Antidumping and Allied Duties (DGAD). In its probe the DGAD had concluded that, "the product had been exported to India from the subject countries below associated normal values and the domestic industry had suffered material injury."

The DGAD conducted the probe after a complaint from Saint-Gobain Gyproc India which accounts for about 80% of the domestic production of India's gypsum boards.

During January-December 2010 (the investigation period) imports from the four countries had increased by 194% per cent compared to 2007-08. India has initiated 275 anti-dumping investigations between 1992 and March 2012, involving over imports from more than 40 countries.