Gypsum industry news

France: Saint-Gobain says that its overall group activity fell to 60% of 2019 levels in April 2020 due to the effects of the coronavirus pandemic. Since then its level of activity surpassed 80% ‘at comparable working days, with large variations by market and country,’ according to Regulatory News Service. The group expects a ‘challenging’ second quarter 2020 before a recovery in the second half of the year. It continues to preserve cash and reduce costs.

In Europe the group reported that, by the end of May 2020, Nordic countries had almost reached 2019 levels. Germany and Eastern Europe were still seeing activity levels below those of 2019. The UK has seen activity levels progress by around 10%/week since a low point in mid-April 2020 when activity were at a ‘virtual standstill’, reaching around 70% of 2019 levels in the last week of May 2020.

In the group’s Middle East & Africa region activity levels surpassed 50% of 2019 levels since a low in mid-April 2020. In France, activity in distribution came close to the 2019 level in the last week of May 2020, but with big differences by region and brand. Spain and Italy are picking up gradually, but remain below the average level of the region. The Netherlands remains close to a normal level of activity, while the Middle East and Africa remain impacted to varying degrees.

North America has reported a ‘contrasting situation state by state,’ but has shown improvement since the low point of mid-April 2020. Activity in May 2020 moved closer to 2019 levels due to ‘significant’ volumes in exterior solutions and a rebound in gypsum volumes. In Latin America, despite the health situation remaining difficult, activity is picking up week after week, from 40% in mid-April 2020 to around 80% in May 2020 with a ramp-up in Brazil.

In Asia-Pacific sales have now reached 2019 levels following the gradual restart of all its production sites in China in March 2020. India remains ‘severely’ disrupted with the restart dependent on the relaxing of confinement measures. The situation is varied across South-East Asia with a rebound in Vietnam where activity has surpassed 2019 levels, but disruptions still relatively significant in Thailand and neighbouring countries.

Thailand: The Department of Primary Industries and Mines (DPIM) has lowered Thailand’s gypsum export quota to 6.0Mt in 2020, the same as in 2019 and down by 17% from it original 2020 quota of 7.0Mt.

Thailand’s 2019 gypsum exports were 5.04Mt.

Indonesia: PT Siam-Indo Gypsum, a joint venture of Wings Group and Thailand’s Siam Cement Group, has ordered a Gebr. Pfeiffer MPS 180 GC vertical mill for grinding, drying, classifying and calcining gypsum at its 20Mm2/yr Bekasi plant in Java. With a total drive power of 210kW, it will mill 40t/h of gypsum to a fineness of 100 µm.

Australia: USG-Boral’s earnings have fallen due to a poor construction market in South Korea. Its earnings before interest, taxation, depreciation and amortisation (EBITDA) fell by 6% year-on-year to US$170m in the financial year to 30 June 2019 from US$181m in the previous year. Its revenue grew by 2% to US$1.08bn from US$1.06bn. The joint venture said that, excluding South Korea, earnings were ‘steady’ as lower earnings from Indonesia, China and the Philippines were offset by increased contributions from Thailand, Vietnam and India, as well as a continued strong contribution from Australia.

The company also announced that Boral has entered into an agreement with Germany’s Knauf to form an expanded 50:50 plasterboard joint venture in Asia and for Boral to return to 100% ownership of USG Boral Australia & New Zealand. Completion of the deal is subject to regulatory approval. It follows the acquisition of USG by Germany’s Knauf in early 2019.

Australia: USG Boral’s earnings have been hit by competition in Indonesia, Thailand and Vietnam, higher input costs including paper and a one-off cost. Earnings before interest, taxation, depreciation and amortisation (EBTIDA) were negatively affected by a one-off cost of US$8m associated with a three-month closure of the port of Thevenard in South Australia and an unfavourable operational reserve adjustment in India. Its EBITDA fell by 6% year-on-year to US$196m in the financial year to 30 June 2018 from US$207m in the same period in 2017.

However, despite this its sales revenue rose by 7% to US$1.15bn from US$1.08bn. This was attributed to continued adoption of its Sheetrock products and technical board in Australia, Korea, China and Thailand. Overall board volumes increased by 3% year-on-year and technical board, which represents 20% of volumes, grew by 20%. Gypsum wallboard volumes grew in Australia and China, and ‘strong’ price gains were achieved in South Korea and China.

“This long-term growth business has delivered impressive and uninterrupted year on year growth since the formation of the joint-venture in 2014, with FY2018 being a consolidation year. Australia, Korea and China delivered strong top line growth in FY2018, offsetting pressures in countries such as Indonesia, Thailand and Vietnam and some unexpected one-off cost impacts,” said chief executive officer and managing director Mike Kane. He added that the company is currently considering an expanded joint-venture with Germany’s Knauf in relation to its proposed acquisition of USG. However, Boral is also considering a return to 100% Boral ownership.

Oman: Oman exported 6.76Mt of gypsum from January to November 2017. This compared to 4.86Mt from Thailand, according to Ramachandran, Director of USG Boral Zawawi Gypsum, an Oman-based producer and exporter of gypsum. This potentially marks a change to the gypsum export market in 2016 when Thailand exported 6.29Mt and Oman exported 5.6Mt. Other leading exporters in 2016 included Spain, Iran and Mexico.

Oman: A significant increase in the quantity of gypsum exported by Oman has helped the country to become the world’s leading exporter of gypsum. Shipments reached a record 6.32Mt during the first 10 months of 2017. Exports for 2017 are projected to top 7.30Mt, up from 5.65Mt a year earlier.

By contrast, the long-standing crude gypsum export leader Thailand has seen exports plummet in the wake of its decision to limit outflows of the commodity in favour of the south-east Asian nation’s thriving domestic gypsum and cement industries. Its exports are estimated to come to around 5Mt by the end of 2017, versus a record-setting 6.26Mt in 2016.

The rapid development of Oman as a gypsum export hub bodes well for the development of other mineral processing sectors in the country, according to Ramachandran, Director of USG Boral Zawawi Gypsum, one of Oman’s leading producers and exporters of gypsum.

“Considering that gypsum exports from the Sultanate were non-existent barely a decade ago, I think we have come a long way in a short time,” he said. “With improved cooperation and coordination among the exporters, suitably supervised by the Public Authority of Mining (PAM), the Sultanate can build on this landmark achievement and enhance non-oil export revenue growth from this promising economic industry.”

Ramachandran added that Oman’s large reserves and its geographic position serves it well to benefit from increasing gypsum consumption in the coming years. It is now the most important source of gypsum for at least 15 countries in Asia and Africa, including India, Vietnam, Bangladesh, Japan, Indonesia, Malaysia, South Africa, Kenya and Mozambique. By far the largest importer is India, which takes around 35% of the gypsum that Oman exports.

India: The government has extended an anti-dumping duty on imports of gypsum wallboard from China, Indonesia, Thailand and the UAE to protect local producers. Saint-Gobain India asked for an extension of the duty on the imports of the boards from these four countries, according to the Press Trust of India. The tariff was originally implemented in 2013 at US$73.8/m² to run until 7 June 2017. It has now been extended to 6 June 2018.

Oman: Exports of gypsum rose by 29% year-on-year to 3.29Mt in the first five months of 2017 from 2.55Mt in the same period in 2016. The boost in export volumes mainly arose in April and May 2017, according to data from the Oman Gypsum Association. Data from the Department of Primary Industries and Mines (DPIM) in Thailand suggests that gypsum exports have fallen from that country so far in 2017. Omani gypsum producers hope to take advantage of a growing supply deficit in Asian export markets.

Thailand: Thai Gypsum Products plans to focus on links with partners to launch more products in 2017. Managing director Richard Juggery said this was part of this company's strategy to expand and strengthen collaborations with domestic and international market partners, according to the Nation newspaper. He added that the company hopes to grow exports or expansion plans in Cambodia, Laos, Myanmar and Vietnam. The subsidiary of Saint-Gobain has gypsum wallboard plants at Laem Chabang, Chon Buri and Bang Pa-in, Ayutthaya.