Gypsum industry news

Ukraine: IF-GIPS has begun building its upcoming new 300,000t/yr plaster plant in Ukraine. IF-GIPS sells its gypsum products under the KRUMIX brand.

IF-GIPS says that it subsequently plans to build a new gypsum wallboard plant, also in Ukraine.

Kazakhstan: Russia-based Volma is preparing to finalise the purchase of a gypsum plant in Kazakhstan. The unnamed target of the acquisition has a production capacity of 120,000t/yr of building gypsum and other products, according to the Komsomolskaya Pravda newspaper. The transaction also includes a gypsum deposit. Discussions for the acquisition first started in February 2023. The plant is expected to become part of Volma in the third quarter of 2023.

US: Albér Gypsum has developed an adhesive gypsum-based plaster ‘board’ product that can be used in place of traditional gypsum wallboard. Using the new process gypsum powder is first mixed with water into a mixture lightweight cement sprayer. The company has also designed a special spray gun for this purpose. The plaster is then sprayed onto the wall construction or/and insulation, evened out and left to dry for up to six hours. A patent is currently pending for the new method.

The developer says that the gypsum-based plaster product eliminates air pockets in a wall, covers electrical wires and tubes thereby reducing fire risk and is stronger than traditional wallboard. It takes half the installation time of regular wallboard and does not require fittings such as bolts or nails. The company says that the sprayable plaster creates less waste, is easily recyclable and does not use paper. Not using paper also prevents any cases of black mould. The gypsum mix used can be modified to create a harder or softer surface depending on the desired room acoustics.

Georgia: Knauf inaugurated a new Euro30m plaster plant in Georgia on 13 October 2022, Sarke News has reported.

Georgian Minister of Economy Levan Davitashvili said that Georgia's current 'high economic growth' is partly due to Knauf's continued investment in its gypsum activities in the country. Davitashvili noted that Knauf has trained 1000 people at its construction industry training centre since 2018.

The minister said that Knauf continually raises the Georgian building materials industry to 'new standards.' He added "The professional knowledge brought by the company and the technologies introduced by it are also very important."

France: Alphaplatre's gypsum wallboard and plaster line engineering subsidiary RBL-REI has acquired calcination equipment supplier Gupsos.

RBL-REI general manager Lionel Landreau and Gupsos founder Michel Dairay said "The integration of Gupsos now allows RBL-REI to offer new technologies for its production lines, thanks in particular to the indirect cooking process using a Beau type kiln."

Germany: Gypsum products manufacturer CASEA has ordered a Robotpac type robotic palletiser from Beumer due to increased demand for its products. The new palletiser will be equipped with a fork gripper and a pallet gripping device will be used for handling special product mixtures. Delivery of the order is planned for the third quarter of 2022. CASEA already uses a Beumer palletiser at its Dorste plant in Osterode am Harz, which was installed in 2017.

Turkey: France-based Saint-Gobain and building materials producer Dalsan have signed a joint-venture agreement, pursuant to which they will merge their gypsum wallboard operations in Turkey. The merge will give the new joint venture a gypsum wallboard production capacity of over 100Mm²/yr. It will also see the companies’ plaster production consolidated under their new subsidiary.

The partners said “This partnership will offer Turkish customers access to the most innovative and complete portfolio of light and sustainable solutions for the construction and renovation of the building envelope, as well as internal partitioning.”

France: Placo and Serfim Recyclage have revealed that they started operating a new 140t/day plaster recycling plant at Quincy-Voisins near Paris in October 2021. The companies say that the Pari Plâtre site is the first in the Paris region to be solely used for recycling plaster waste from construction sites.

Daily deliveries via the Placo Recycling network bring plaster waste from within a 250km radius to the site. The waste is then sorted by hand along an 80m production line to remove wood, ceramic, cardboard and polystyrene fractions. These materials are recycled separately. The plaster is crushed and screened with a 98% recovery rate. The plant stores reclaimed gypsum in two 80m³ silos. The gypsum is then transported to Placo’s gypsum wallboard plant at Vaujours for use as a secondary raw material.

Placo says it is the leading recycler of gypsum in France. Following the opening of Pari Plâtre the company has increased its plaster recycling target in 2030 target to 200,000t/yr. This will allow the subsidiary of Saint-Gobain to use up to 30% of recycled materials in the production of its wallboard products.

Tunisia: Elizabeth Knauf has expressed Knauf’s interest in growing its production capacity for the local market and export. The group president of the board of directors met with Prime Minister Najla Bouden in mid-January 2022, according to the Agence Tunis Afrique Presse. Bouden praised the success of Knauf Tunisia’s training centres at Tataouine and Meknassy (Sidi Bouzid). The group acquired Plâtres Tunisiens in 2004 and operates a plaster plant at Meknassy.

Egypt: Dahab Sinai says that it has commenced pilot production at its 0.18t/yr plaster plant in the Suez region. The company invested around US$18m in building the unit. In early 2019 it was reported that Dahab Sinai ordered a gypsum production plant from Germany-based Claudius Peters. Rowad Tourism holds the 64% majority stake in Dahab Sinai.