Gypsum industry news

India: Pierre-Andre de Chalendar, chairman and chief executive officer of Saint-Gobain, has inaugurated the company’s Jhagadia 30Mm² gypsum wallboard plant in Gujarat. The plant is the largest wallboard plant in the country. Saint-Gobain’s local subsidiary, Gyproc, operates three other plants in Haryana, Maharashtra and Karnataka.

Oman: A significant increase in the quantity of gypsum exported by Oman has helped the country to become the world’s leading exporter of gypsum. Shipments reached a record 6.32Mt during the first 10 months of 2017. Exports for 2017 are projected to top 7.30Mt, up from 5.65Mt a year earlier.

By contrast, the long-standing crude gypsum export leader Thailand has seen exports plummet in the wake of its decision to limit outflows of the commodity in favour of the south-east Asian nation’s thriving domestic gypsum and cement industries. Its exports are estimated to come to around 5Mt by the end of 2017, versus a record-setting 6.26Mt in 2016.

The rapid development of Oman as a gypsum export hub bodes well for the development of other mineral processing sectors in the country, according to Ramachandran, Director of USG Boral Zawawi Gypsum, one of Oman’s leading producers and exporters of gypsum.

“Considering that gypsum exports from the Sultanate were non-existent barely a decade ago, I think we have come a long way in a short time,” he said. “With improved cooperation and coordination among the exporters, suitably supervised by the Public Authority of Mining (PAM), the Sultanate can build on this landmark achievement and enhance non-oil export revenue growth from this promising economic industry.”

Ramachandran added that Oman’s large reserves and its geographic position serves it well to benefit from increasing gypsum consumption in the coming years. It is now the most important source of gypsum for at least 15 countries in Asia and Africa, including India, Vietnam, Bangladesh, Japan, Indonesia, Malaysia, South Africa, Kenya and Mozambique. By far the largest importer is India, which takes around 35% of the gypsum that Oman exports.

India: Thomas Paul, the operations director of USG Boral, has met with the chief minister of Andhra Pradesh, N, Chandrababu Naidu, to discuss building a plant in the state, according to the Hindu newspaper. Earlier in 2017 the wallboard producer said that it was building a 30Mm2/yr wallboard plant near Chennai in Tamil Nadu.

India: Gyproc India is preparing to open a 30Mm² gypsum wallboard plant in Gujarat by the end of August 2017. The US$62m plant has taken about two years to build, according to the Hindu newspaper. The subsidiary of France's Saint-Gobain currently operates three wallboard plants at Haryana, Maharashtra and Karnataka with a total production capacity of 55Mm².

India: The government has extended an anti-dumping duty on imports of gypsum wallboard from China, Indonesia, Thailand and the UAE to protect local producers. Saint-Gobain India asked for an extension of the duty on the imports of the boards from these four countries, according to the Press Trust of India. The tariff was originally implemented in 2013 at US$73.8/m² to run until 7 June 2017. It has now been extended to 6 June 2018.

India: USG Boral has announced that it will set up a 30Mm²/yr wallboard plant near Chennai at a cost of US$46m. The plant will support USG Boral's commitment in southern India as the company looks for ways to better serve its customers in India.

Plans are underway to break ground in the third quarter of 2017. The plant is expected to be fully operational within 24 months. More than 100 people are expected to be employed once the plant is operating at full capacity.

The new facility will add to USG Boral's India presence, where it currently operates two other facilities, a 9Mm²/yr wallboard and metal plant in Khushkhera, near New Delhi, and a joint compound and putty plant, in the Chennai area.

India: Larsen & Toubro has signed a long-term technical licence agreement with Japan's Chiyoda Corporation for its Chiyoda Thoroughbred 121TM (CT-121TM) flue gas desulphurisation (FGD) technology. The agreement grants L&T exclusive rights to undertake engineering, procurement and construction with this system.

The deal follows a notification by the Ministry of Environment, Forest and Climate Change (MoEFCC) issued in December 2015 that placed new limits on SO2 emissions for coal-based thermal power plants. The legislation has called for mandatory installation of FGD systems in new power plants, including those currently under construction and many that are already operational.

In the CT-121TM FGD process developed by Chiyoda SO2 is absorbed from flue gas generated by coal-fired, oil-fired and other types of boilers and removed as gypsum. Unlike conventional processes in which the reagent slurry is sprayed on flue gas, the CT-121TM process uses Chiyodas unique absorber, the Jet Bubbling Reactor, in which the flue gas is blown into the reagent slurry, forming a fine bubble bed where SO2 is absorbed, oxidised by injected air, and then neutralised by ground limestone slurry.

Larsen & Toubro and Chiyoda's relationship dates back over two decades with L&T-Chiyoda Limited, a joint-venture catering to the hydrocarbon sector. Through the signing of this agreement, the two companies have extended their association into the power sector as well.

India: The Central Bureau of Investigation (CBI) has started investigating officials at Fertilizers and Chemicals Travancore Limited (FACT) for corruption related to the sale of gypsum. The CBI is exploring whether a cartel was formed between FACT and Nagarjuna Chemicals to sell fertiliser-derived gypsum to NSS Trade India Private Limited at a significantly lower rate than the market value, according to the Times of India. In addition a clause in an agreement between the companies suggest that they may have intended to keep the price of gypsum artificially high to the end clients.

India: Grenzebach BSH has signed a deal with Classic Gypsum of Kolhapur, Maharashtra to supply a plaster and plasterboard plant. No value for the contract has been announced. The deal was formalised at the 16^th Global Gypsum Conference that took place in Bangkok, Thailand. 

India: Engineering company Essar Projects has won a US$44.7m contract from the Indian Farmers Fertilizer Co-operative (IFFCO) to build a phosphogypsum stack at its Paradip plant in Odisha, India's largest phosphatic fertiliser complex.
The project has two phases. Phase I, which is valued at about US$28m, involves completion of approximately 60% of the total construction and must be completed in 20 months. The second phase involves construction of the remaining 40% and will have to be completed in 10 months. Essar Projects has completed three projects for IFFCO Paradip to date.

"The fact that this is our fourth major back-to-back project with IFFCO, is a reflection of the customer's confidence in our capabilities. We are pleased to say that we have already delivered some key works of the current contract that had to be completed before the onset of the monsoon," said AV Amarnath, COO, Essar Projects.