Gypsum industry news

Russia: According to the Statistics Service of the Krasnodar Region (South), in January - July 2014 the production of non-metallic building materials decreased by a factor of 1.6, production of plaster and ready-mix concrete fell by a factor of 1.5 and production of gypsum dropped by 26%. In contrast, the production of paving tiles of cement, concrete and artificial stone grew by 14.3%, production of blocks and other prefabricated un-reinforced products increased by 24.4% and production of technological lime rose by 60%.

Uzbekistan: JSC Uzstroymateriali's building materials exports made US$42.9m in the first six months of 2014, which is 15.5% more compared to the same period of 2013. Enterprises of the company have increased their production by 4.5% for the reporting period.

Cement production grew by 4.9%, gypsum by 10.7%, dry construction mixes by 32%, gypsum boards by 2.9% and ceramic tiles by 10.1%. The total amount of capital investments of the largest enterprises of Uzstroymateriali amounted to US$18.3m, a 371% year-on-year increase.

US: USG Sheetrock® Brand UltraLight Gypsum Base Imperial is now being manufactured at six USG plants. The panel is the sixth product in USG's lightweight wallboard portfolio and will be available at retail, specialty dealer and pro-dealer distributors nationwide in September 2014. The launch extends USG's position as the industry's leader in lightweight innovation. The gypsum base panel is used when a project calls for a plaster veneer finish, and is up to 30% lighter than the current ½inch USG Imperial® Gypsum Base panel. The traditional panel will be discontinued upon the launch of the new panel.

US: Continental Building Products (CBP) has announced its results for the second quarter of 2014, which ended on 30 June 2014. Net sales increased by 3.2% to US$103m and adjusted earnings before interest, taxes, depreciation and amortisation (EBITDA) fell to US$26.7m from US$27.4m for the same period of 2013.

"During the second quarter we continued to grow our net sales, generate significant cash flow and strengthen our balance sheet," said Ike Preston, CBP's CEO. "Excluding the impact of higher freight costs, our average mill net pricing remained firm compared to the first quarter 2014, as expected. Our overall modest wallboard demand was supported by higher shipments in our US operations that grew by 3.1% compared to 2013. As we look to the remainder of 2014, we remain confident in our ability to maintain disciplined cost control and generate additional cash flow as demand improves."

Average gypsum wallboard prices rose by 4.1% during the quarter. Wallboard volumes rose slightly to 525Mft² compared to 523Mft² in the same quarter of 2013, with a 3.1% increase in US volumes mostly offset by lower volumes in Canada. The second quarter gross profit was significantly impacted by purchase accounting from the acquisition by Lone Star. Gross profit was US$20.9m, down compared to US$25.7m in the same quarter of 2013, primarily as a result of US$7.8m in higher depreciation and amortisation costs from the acquisition.

Operating income was US$12.8m in the second quarter of 2014, down from US$17.2m in the prior year quarter, largely attributable to the impact of higher depreciation and amortisation resulting from the Lone Star acquisition. Net income was US$4.7m for the second quarter of 2014, compared to US$16.7m in the prior year quarter.

Europe: Microban International has secured a European patent relating to treated wallboard, increasing its portfolio of wallboard technology patents that include the United States, Canada, Mexico, China, Hong Kong, Australia and Brazil. The patent covers the incorporation of an antimicrobial additive package into the wallboard to resist the growth of mould and mildew. The patented wallboard employs a two-part anti-microbial system and an innovative targeting approach to provide protection against mould, mildew and fungus.

"These types of product patents help us to develop new specific formulations for dealing with microbial issues that wallboard may have, especially in humid or damp areas," said Ivan Ong, VP of research and development. "In wallboard, fungal issues typically occur at the interface between the paper and the gypsum core. Fungal infiltration of this nature can occur without visual cues until it becomes extensive and damaging. The patent provides an effective and manufacturing-friendly method to deliver a combinatorial package of antimicrobial agents to specifically target microbial issues this interface."