Gypsum industry news

Canada: Saint-Gobain subsidiary CertainTeed has concluded a year-long trial to increase the efficiency of CertainTeed 5/8 Type X gypsum wallboard production at its Winnipeg plant through recipe optimisation and technology upgrades. The producer adjusted its water-to-stucco ratio and replaced the line’s existing magnetic flow meters with Coriolis flow meters. It cut water usage by 1.09 million litres (3%), energy consumption by 25,000MWhr and CO₂ emissions by 5.6t year-on-year, while also increasing productivity by 5% year-on-year.

The producer now plans to roll out other water management initiatives based on the case study of the Winnipeg plant across its plants in Calgary, Montreal, Toronto and Vancouver.

India: Knauf India has launched the GIFAfloor System, a gypsum panel-based flooring system. The system consists of high-density, fibre-core panels that are primed on both sides, and serves as an alternative to traditional wet construction methods, according to the producer. The range includes GIFA Floor DB Green raised-access floor systems, which can handle 4kN of weight, with 60 minutes’ fire resistance, and GIFAfloor FHB hollow floor systems, which can handle 20kN, with 90 minutes’ fire resistance.

CEO Sumit Bidani said "Our new GIFAfloor range reflects Knauf's drive to blend innovation with practicality. Each variant addresses a specific infrastructure need while delivering on durability, flexibility and environmental responsibility."

US: Lowe's has concluded a deal to acquire Foundation Building Materials for US$8.8bn. Foundation Building Materials is a distributor of gypsum wallboard and other building products. Baystreet News has reported that the deal marks Lowe's second acquisition in the residential construction segment so far in 2025.

US: Alternative wallboard developer Xeriant has scheduled a limited production run of its recycled plastic and fibre-based Nexboard with a contract producer. Construction & Demolition Recycling News has reported that the production run will take place in August 2025.

Xeriant CEO Keith Duffy said "We are very pleased with the performance of Nexboard's fire resistance and other properties after incorporating our proprietary nanotechnology. We continue to receive strong interest from global construction leaders who are actively seeking non-toxic, fire- and water-resistant alternatives to gypsum wallboard, wood-based and cementitious panels. The latest formulation's success validates years of research and development investment, positioning Xeriant to capture market share in both traditional construction and emerging smart building applications, where performance and sustainability are paramount."

India: Saint-Gobain has commenced construction of its upcoming Oragadam gypsum wallboard plant near Chennai, Tamil Nadu. The plant will also produce plaster, as well as mineral wool insulation, acoustic insulation panels and float glass. The Times of India newspaper has reported that the plant is France-based Saint-Gobain’s largest investment in the Asia-Pacific Region to date.

Saint-Gobain Asia Pacific Regional Senior Vice-President and CEO Sreedhar Natarajan noted the upcoming plant’s reliance on automation technology to ‘Enhance our ability to deliver high-performance and differentiated solutions to our customers.’

Saudi Arabia: National Gypsum Company’s sales were US$8.77m in the first half of 2025, up by 0.1% year-on-year. Its profit grew by 1%, to US$456,000. The producer noted that increased market demand offset a rise in its operating costs.

Uzbekistan: China-based Sinoma Energy Conservation has participated in discussions with the Uzbek government over potential gypsum exploration projects in Jizzakh Region. Trend News has reported that other topics under discussion between the parties included wind turbine production and the establishment of an energy hub. They now plan to move ahead with ‘preparatory activities’ for the proposed projects.

US: Eagle Materials reported revenues of US$635m in the first quarter of the 2026 Fiscal Year (FY2026), up by 4% year-on-year. The group’s adjusted earnings before interest, taxation, depreciation and amortisation (EBITDA), however, fell by 4%, to US$215m. Its net earnings fell by 8%, to US$123m.

In its gypsum business, the company noted ‘steady’ single-family residential construction demand amid a ‘less clear’ interest rate environment. Revenues rose by 1%, to US$251m, and net earnings remained level year-on-year, at US$102m. Gypsum wallboard sales volumes rose by 4%, to 72.8Mm², while prices dropped by 3%, to US$2.50/m². During the quarter, Eagle Materials commenced the purchase of equipment for its upcoming Duke, Oklahoma, gypsum wallboard plant upgrade and expansion.

Michael Haack, president and CEO, said "Eagle had a solid start to FY2026. Against the current backdrop of ongoing macroeconomic and policy uncertainty as well as adverse weather conditions across many of our markets, our portfolio of businesses continued to perform well, and our end markets remained resilient.”

US: The United States Geological Survey (USGS) has published its first-quarter 2025 gypsum market data, showing a 9% year-on-year decline in domestic gypsum wallboard deliveries, to 574Mm². The data did not include figures for gypsum wallboard production. Gypsum wallboard exports rose by 30% to 24.8Mm², 23.8Mm² (96%) of which went to Canada. Imports totalled 21.4Mm², up by 6%, 20.5Mm² (96%) of which came from Mexico.

The US produced 4.96Mt of natural gypsum during the quarter, down by 1% year-on-year from the first quarter of 2024. Imports remained level at 1.7Mt. Spain supplied 680,000t (40%), Canada 527,000t (31%) and Mexico 425,000t (25%).

South America: Belgium-based Etex has announced planned and on-going capital expenditure (CAPEX) investments of €65.7m in its gypsum wallboard plants in South America up to 2027. This consists of a €32.5m upgrade to its Huachipa plant in Lima, Peru, a €21.4m upgrade to its Santa Rosa plant in Santiago, Chile, and a €11.8m upgrade to its La Pampa plant in General Acha, Argentina. The Huachipa plant upgrade is scheduled for completion in late 2026, the Santa Rosa plant upgrade for August 2026 and the La Pampa plant upgrade for early 2027.

CEO Bernard Delvaux said "Latin America is a key region where we have been present for 90 years, with 23 sites and close to 2300 teammates today. We are not only scaling our operations but also raising the bar in efficiency, safety and environmental performance."