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UltraTech Cement transports phosphogypsum to Gujarat plant
Written by Global Gypsum staff
28 April 2023
India: UltraTech Cement has transported a shipment of 57,000t of phosphogypsum by coastal and inland waterways to its Gujarat plant at Kovaya in Amreli district. The subsidiary of Aditya Birla Group says this is the first operation of its kind in the country, according to Orissa Diary.
K C Jhanwar, the managing director of UltraTech Cement, said "The cement industry plays a pivotal role in driving the circular economy in India through the use of industrial and municipal waste in cement manufacturing. This industry-first initiative of UltraTech Cement in using inland and coastal waterways for transport of phosphogypsum will help to further strengthen the role of the cement sector in driving the circular economy in India."
The cement company sourced the phosphogypsum from the Indian Farmers Fertiliser Cooperative and Paradeep Phosphates. Legacy stock of the by-product from fertiliser plants in the country are estimated to be about 70Mt.
Gold Bond Building Products to upgrade Mount Holly gypsum wallboard plant
Written by Global Gypsum staff
21 April 2023
US: Gold Bond Building Products plans to spend US$90m on an upgrade to its Mount Holly gypsum wallboard plant in North Carolina. The project will include installing a railway line and related infrastructure to aid logistics, according to the Gaston Gazette newspaper. It is expected to create 11 new jobs at the site. Construction on the project is expected to be completed in 2024. The affiliate company of National Gypsum has operated a plant at Mount Holly since 2007.
Knauf to build plant in Kyrgyzstan
Written by Global Gypsum staff
18 April 2023
Kyrgyzstan: Germany-based Knauf is preparing to build a gypsum plant in the south of the country. Alexander Blumhardt, the Executive Manager CIS countries for Knauf Group, said that the company was ready to invest in the country, according to the Trend News Agency. He said that Knauf had already conducted market research and negotiations on the construction of a building materials plant. It is currently studying gypsum deposits in the proposed region.
CertainTeed Gypsum recognised for smart energy management system at Buchanan wallboard plant
Written by Global Gypsum staff
14 April 2023
US: CertainTeed Gypsum has received the 2023 Better Project Award from the Department of Energy for the company’s smart energy management system at its Buchanan wallboard plant in New York state. The system at the plant, which was designed in-house and consists of over 180 energy meters, allows the staff to track and contextualise energy data, forecast future energy use and tackle actual losses once identified. Within the first three months of installation, the system helped identify several opportunities to reduce energy usage and enabled the plant team to scope process changes and projects to address them. The subsidiary of Saint-Gobain now plans to deploy similar technology at sites throughout North America.
Jay Bachmann, Vice President and General Manager of CertainTeed’s Interior Product Group, said “In a dynamic, continuous production facility like our Buchanan plant, it is essential to have real-time, in-depth data that can help us reduce our energy consumption, and our smart energy management system does just that.” He thanked workers at the Buchanan plant for their efforts.
The Better Project awards recognise manufacturers who improve energy efficiency and competitiveness in the industrial sector. To be considered for an award, projects must deliver significant waste or energy savings and must be discreet, innovative, and replicable in similar industrial facilities.
Saint-Gobain starts net zero gypsum wallboard production in Norway
Written by Global Gypsum staff
14 April 2023
Norway: Saint-Gobain has started producing net zero CO2 gypsum wallboard at its Fredrikstad plant. This was made possible by switching the power supply for the unit to hydroelectric power from natural gas previously. It worked with state-owned sustainable energy agency Enova on the Euro25m upgrade project. Following the completion of work at the site it will now avoid emitting 23,000t/yr of CO2. Improved heat recovery and process efficiency will reduce energy consumption by 30%. Plus, the company says that the plant’s production capacity has been increased by 40%.
The group says that this is the world's first carbon-neutral wallboard plant and it will enable it to launch a range of products with the lowest carbon footprint on the market in 2023. It added that the this initiative was a clear indication of the company’s commitment to reduce its scope one and two CO2 emissions by 33% by 2030 compared to 2017, with a commitment to becoming carbon neutral by 2050